Robotics Welding Technician

About The Role We are seeking a skilled and hands‑on WAAM Technician to support the production of high‑value components using advanced multi‑axis robotic welding systems. This role combines robotic welding, CNC-controlled manufacturing, and data-driven quality assurance, requiring both practical expertise and strong technical understanding. You will be responsible for translating digital designs into precision-built metal components, ensuring process stability, repeatability, and full traceability across all builds. Working at the forefront of additive manufacturing, you will play a key role in both process development and production delivery within a collaborative, high-performance environment. Key Responsibilities Robotic Welding & Equipment Setup

• Set up, configure, and operate ABB robotic welding systems, including wire feed, shielding gas, and arc parameters
• Prepare and run Fronius welding equipment, developing and refining parameters for new materials and applications Programming & Process Development
• Convert 3D CAD models into ABB RAPID programs
• Develop and optimise: -Toolpaths and deposition strategies and Travel speeds and layer build parameters
• Act as a technical interface between Manufacturing Engineering and Design teams In-Process Monitoring & Control
• Continuously monitor weld pool behaviour, bead formation, and thermal input
• Identify and respond to process deviations in real time
• Safely pause, adjust, and restart builds to maintain quality and consistency Inspection & Quality Assurance
• Perform post-build inspections, including dimensional checks and surface evaluation
• Verify build integrity and consistency against specifications
• Capture and record process parameters to maintain full traceability and compliance Documentation & Data Management
• Maintain accurate build records and process documentation
• Record deviations, investigate root causes, and implement corrective actions
• Support ongoing development of process monitoring and data capture systems Collaboration & Continuous Improvement
• Work closely with Design, R&D, and Quality teams to improve processes and outcomes
• Contribute to optimisation of materials, deposition strategies, and manufacturing efficiency
• Actively support continuous improvement and knowledge sharing initiatives Health, Safety & Compliance
• Adhere to all health, safety, and environmental standards, including PPE and fire safety protocols
• Maintain a clean, organised, and compliant working environment Required Skills, Qualifications And Experience
• Strong background in welding, fabrication, or metalworking
• Experience operating CNC, PLC, or robotic manufacturing systems
• Working knowledge of ABB RAPID programming or similar control systems
• Solid understanding of arc welding fundamentals and basic metallurgy
• Excellent attention to detail, with strong visual inspection capability
• Proactive, methodical approach to problem-solving and troubleshooting
• Strong communication skills and ability to work both independently and collaboratively Desired Skills
• Experience with WAAM, robotic welding, or additive manufacturing processes
• Familiarity with ISO 9001 / AS9100 quality standards
• Exposure to process monitoring, data logging, or digital manufacturing systems
• 2–5 years' experience in industrial manufacturing or fabrication