New Product Introduction Engineer

About ION Science Ltd: ION Science has over 37 years of industry experience designing, manufacturing, and supplying PID gas sensors, gas detection instruments and leak detectors for a wide range of industries and applications. We are an unrivalled worldwide gas and leak detection company, with a team who strive to deliver exceptional product quality and customer satisfaction. In 2022 ION Science was awarded the Queen's award for Enterprise for MiniPID Sensors. This is a fantastic opportunity to join our dynamic and growing team and be part of a well-recognised brand associated with quality. MAIN PURPOSE OF JOB: We are seeking a highly skilled and motivated NPI Engineer to join our dynamic team. The successful candidate will play a crucial role in the introduction of new world class gas detection sensors and instruments. This role involves close collaboration with cross-functional teams to ensure the seamless transition of products from development to production, maintaining the highest standards of quality and reliability. JOB ROLE: This is a hands-on engineering role focused primarily on transferring new product designs into a production environment. The role demands strong technical problem-solving skills, a collaborative mindset, and the ability to work across disciplines to deliver robust and reliable solutions. MAIN RESPONSIBILITIES:

• Collaborate with R&D, production engineering, quality and manufacturing teams to develop and introduce new gas sensors and safety instruments.
• Drive NPI project activities, ensuring timelines, budgets, and quality standards are met.
• Translate product design requirements into robust, manufacturable, and cost-effective production processes.
• Develop and validate manufacturing methods, tooling, fixtures, test systems, and assembly procedures.
• Lead Design for Manufacture & Assembly (DFM/DFA), PFMEA activities and championing best-practice engineering.
• Lead NPI activities for internal and externally factored products
• Prepare and maintain detailed documentation during product development capturing details surrounding introduction to production.
• Conduct root cause analysis and implement corrective/preventive actions (8D, DMAIC, or similar).
• Ensure smooth hand-over to manufacturing, including training operations teams and completing process documentation.
• Work closely with Quality and Compliance teams to ensure compliance with relevant industry standards (e.g., ATEX, IECEx, UL, ISO 9001).
• Analyse build data, yield metrics, and performance trends to drive continuous improvement.
• Support early supplier engagement and selection, ensuring components and sub‑assemblies are production‑ready.
• Participate in programme reviews, risk assessments, and technical design discussions.
• Provide training and support to production teams on new products and processes.
• Support growth of lean manufacturing and six sigma principles within production. QUALIFICATIONS:
• Degree level qualified in Electronics, Mechanical or a related engineering discipline
• Essential: 5 years + Industrial experience in relevant role
• Desirable: engineering experience in sensors and instruments.
• Desirable: experience in hazardous location ATEX design and certification EN 60079-11 SKILLS/EXPERIENCE:
• Proven experience in New Product Introduction, Manufacturing Engineering, or Process Engineering.
• Strong understanding of DFM/DFA principles, PFMEA and production process development.
• Hands-on experience with assembly processes (electromechanical preferred), test development, and process validation.
• Ability to interpret engineering drawings, schematics, and specifications.
• Strong problem‑solving skills using structured methodologies.
• Excellent communication and cross-functional collaboration abilities.
• High level of attention to detail and commitment to quality.
• Desirable: Understanding of gas sensor technologies and safety instruments.
• Desirable: Proficiency in CAD software and other engineering tools.
• Desirable: Familiarity with regulatory and certification standards (ATEX, IECEx, UL, CE).
• Desirable: Knowledge of lean manufacturing, Six Sigma or continuous improvement tools. BENEFITS:
• 25 days annual leave + Bank Holidays (annual holiday increasing with service)
• Excellent employer pension contributions of 8% after probation
• Life Assurance of 4 times of pensionable salary
• In-house training
• Discretionary Annual Bonus
• On site shower & changing facilities
• Long term service awards
• Monthly lunch & drinks laid on by the company
• Sick Pay
• Christmas party
• On-site parking
• Private Medical with AXA - Bike Purchase Scheme - Car share scheme - Early finish on Fridays WORKING PATTERN:
• Monday to Thursday: 08:30 – 17:00, Friday: 08:30 –15:45
• Immediate start available
• Full time – Permanent position.  LOCATION: This role is based at the ION Science head office, located in Fowlmere, 10 miles south of Cambridge. The role is required for you to be on site.